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Men's Seamless Thermal Baselayer Set – Compression Long Johns Long Sleeve T-Shirt & Tights

Introduction | Product Overview:

This men's seamless thermal baselayer set pairs a long sleeve compression t-shirt with full-length tights, both 3D-knit on Italian Santoni machines for a friction-free, second-skin fit that traps heat without bulk. Graduated compression zones support key muscle groups, while moisture-wicking, breathable, and anti-odor fabric keeps him dry and comfortable during cold-weather training, outdoor work, or winter sports. Four-way stretch and zero side seams ensure unrestricted movement and zero chafing. OEKO-TEX® certified, sizes S–3XL. Full OEM/ODM customization — from fabric weight and compression level to colors, branding, and packaging — partner with EVERWORTHS for the thermal base layer your male customers will depend on season after season.

Material:

66% Polyamide, 29% Polyester, 5% Elastane

Style No.:

EW2645

Overview:

Built for men who work, train, and explore in cold conditions, this seamless thermal baselayer set delivers the perfect balance of insulation, compression support, and unrestricted mobility. The long sleeve top and full-length tights are each 3D-knit as continuous pieces on Santoni machines, eliminating every side seam, shoulder seam, and inner-leg seam that can chafe under heavy outerwear or during high-output activity. Graduated compression zones across the chest, arms, and legs support key muscle groups, reduce muscle oscillation, and promote blood flow for improved endurance and faster recovery. For brands targeting the outdoor, workwear, or winter sports market, this product provides a technically superior, fully customizable OEM/ODM foundation.

Key Features:

Seamless Zero-Chafe Construction

Both the top and tights are 3D-knit in one continuous piece on Italian Santoni machines, eliminating side seams, shoulder seams, and inner-leg seams entirely. The result is a friction-free, second-skin fit that prevents irritation under backpacks, tool belts, ski suits, or during repetitive high-exertion movement.

Graduated Compression Support

Precisely mapped compression panels are knit directly into the chest, shoulders, arms, quads, and calves. This targeted pressure supports key muscle groups, reduces micro-tears during high-intensity activity, and promotes circulation for faster post-workout or post-shift recovery.

Thermal Insulation Without Bulk

Available in lightweight, midweight, and expedition-weight options, the fabric traps body heat while remaining breathable. Hollow-core fibers or brushed fleece interiors provide warmth without adding bulk, making it ideal for layering under workwear, ski gear, or winter uniforms.

Moisture-Wicking & Quick-Dry

Hydrophobic inner yarns actively pull sweat away from the skin and spread it across the fabric surface for rapid evaporation. He stays dry and warm, never clammy — even during intense physical labor or high-output winter sports.

4-Way Stretch & Shape Retention

The compression fabric stretches and recovers in all four directions, providing unrestricted multidirectional movement. It molds to the body without bagging, sagging, or losing its compression power — even after 50+ washes.

Breathable & Anti-Odor

Strategic ventilation zones dump excess heat during stop-and-go activity, while silver-ion or zinc-based anti-odor treatments embedded in the yarn survive 50+ industrial wash cycles for long-lasting freshness.

Men's Athletic Fit

Cut specifically for the male physique with broader shoulders, a tapered waist, and longer inseam proportions. Sizes S–3XL with athletic grading ensure a performance fit that's snug without being restrictive.

Certified Skin-Safe & Durable

All fabrics are OEKO-TEX® Standard 100 certified and free from harmful substances. Every batch is tested for compression consistency, pilling, shrinkage, and colorfastness to 50+ wash cycles. Optional UPF 50+ and anti-static finishes are available.

Fully Customizable for Your Brand:

As your OEM/ODM partner, we provide full-spectrum customization to make this baselayer set uniquely yours:

Sizing & Fit: Men's S–3XL, S–5XL, or custom size charts with compression, athletic, or relaxed fits.

Thermal Weight: Lightweight (150–200 gsm), midweight (200–250 gsm), or expedition-weight (250–300+ gsm).

Compression Level: Light (8–15 mmHg), medium (15–25 mmHg), or firm (25–40 mmHg); zoned or graduated compression mapping.

Top Configuration: Crew neck, zip neck, mock neck, or V-neck; thumbhole cuffs (optional) or bonded raw-cut cuffs.

Tights Configuration: Full-length, ¾ length, or thermal shorts; elastic-free waistband, internal drawcord, ankle zips, or silicone leg grips.

Fabric Selection: Brushed fleece, thermal interlock, merino-blend, polypropylene, hollow-core polyester, bamboo-charcoal, or moisture-wicking nylon.

Colors & Prints: Pantone-matched solids, heathered melange, two-tone color blocks, or custom sublimation prints.

Functional Finishes: Anti-odor (silver-ion, zinc), UPF 50+, DWR, anti-static, anti-pill, flame-resistant (on request).

Branding & Packaging: Woven labels, heat-transfer logos, reflective branding, custom hangtags, individual poly-bags, expedition-grade packaging.

Target Audience & Applications:

Cold-weather work: construction, oil & gas, utilities, warehousing

Skiing, snowboarding, and winter sports

Outdoor adventure: mountaineering, ice climbing, winter hiking

Winter running, cycling, and fitness

Men's outdoor, workwear, and cold-weather performance brands

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